High Speed CNC Milling Services of Materials, Including Standard, Exotic / Precious Metals, Plastic Polymers, Ceramics and more…-Fort Wayne-Indiana-JB Tool, Die & Engineering, Inc.


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High Speed CNC Milling Services of Materials, Including Standard, Exotic / Precious Metals, Plastic Polymers, Ceramics and more…

At JB Tool, Die & Engineering, Inc., we provide top-quality CNC milling services to customers in a wide variety of industries. Appropriate for dozens of applications, our milling processes are many: these range from drilling and boring to cam profiling and tapping. There is no limit to our milling capabilities.

Working with a massive range of materials, including standard, exotic, and precious metals, plastic polymers, ceramics, fiberglass, and more, we at JB Tool, Die & Engineering, Inc. take the task of state-of-the-art CNC milling seriously. We use a variety of horizontal and vertical milling machines. Our wide range also includes the use of multiple cutters and cutting tools. We use 5-axis machines and several collets/adapters. Our equipment-the best in the business-is extremely versatile. We work within tight tolerances and on a range of sizes.

Customers find we are a full-service operation. We can work with any production volume, from specialty production and prototype through large-scale runs. Our engineers and designers are adept at all of the latest and most high-tech programs. With emergency and rush services available, and customer service at the forefront of our business, we ensure perfection every time.

Please contact us with any questions, and see below for details.

High Speed CNC Milling Capabilities

Industry Focus		Aerospace Agricultural Automotive Electric Motors Electronic Energy Food Processing Industrial Machine Tool Marine Medical Metal Stamping Military Optical Packaging Pharmaceutical Plastics Wire

Intended Application		Bushings Cams Castings Construction equipment Dies Engine components Fixtures Forgings Gauges Hydraulic components Machine components Molds Shafts Spindles Tooling Turbine components Valves

Milling Processes		3D Profiling Boring Cam Profiling Counterboring Countersinking Drilling Pocketing Reaming Tapping

Materials (Metals)		Alloy Steels Aluminum Brass Bronze Alloys Carbon Steel Copper Iron Lead Magnesium Nickel Powdered Metals Stainless Steel Titanium Tool Steels Tungsten

Materials (Exotic & Precious Metals)		Inconel Invar Kovar Monel Superalloys Tantalum

Materials (Plastic Polymers)		ABS (Acrylonitrile Butadiene Styrene) Acetal Acrylic Fiberglass Reinforced Plastics Nylon Phenolic Polyamide-Imide Polycarbonate Polyetheretherketone (PEEK) Polyetherimide Polyethylene Polyphenylene Sulfide Polypropylene Polystyrene Polysulfone PTFE (PolyTetraFluoroEthylene) PVC (Polyvinyl Chloride) PVDF (Polyvinylidene Fluoride) Teflon

Materials (Other Materials)		Ceramic Composite Materials Fiberglass Graphite

Type of Milling Machines		High Speed Vertical Milling Horizontal Milling Universal Knee-type Vertical Milling

Cutters		Ball end mill Chamfer mill Face mill Flat end mill Reamer Specialty Tap Twist mill

Cutting Tools		Carbide Carbon Steel Ceramics Cobalt High Speed Steel Diamond High-speed steel (HSS)

Axes		5

Type of Collets / Adapter		C5 Collets Cat40 Cat50 Heat Shrink - holders for high speed milling

Vise		Plain Swivel-type

Equipment Capabilities		Automatic Tool Changers CAD Design Services CAM Programming Services Coolant systems Grinding High speed machining Infinite Rotary Pallet Changer Reverse Engineering Servo-drive motors Special Fixturing Variable spindle speeds

Surface Finish		8 in

Tolerances		Concentricity: ± 0.0005 in Diameter (outer/inner): ± 0.0005 in Length (over 42 in): ± 0.0005 in Straightness : ± 0.0005 in

Length		Horizontal Max: 84 in VMC Max: 84 in

Width		Horizontal Max: 60 in VMC Max: 40 in

Height		Horizontal Max: 72 in VMC Max: 30 in

Production Volume		Large Run Low Volume Prototype Small Run Specialty Production Shop

Lead Times Available		Emergency services available Quoted on job by job basis Rush Services Available

Industry Standards		ISO 9001-2008-Compliant, currently seeking registration in 2012 International Organization for Standardization

File Formats		AutoCAD (DWG,DXF) - Drawing Interchange Format, or Drawing Exchange Format BMP - Bit Mapped Graphics Catia (CGR) GIF - Graphics Interchange Format IGES - Initial Graphics Exchange Specification, ANSI file format. Inventor (IDW, IPT) JPG or JPEG - Joint Photographic Experts Group MasterCam (MDX, MC8, MC9, SET) PDF - Portable Document Format SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP - Standard for the Exchange of Product Model Data TIFF - Tagged Image File Format

High Speed CNC Milling Services of Materials, Including Standard, Exotic / Precious Metals, Plastic Polymers, Ceramics and more…

Industry Focus

Intended Application

Milling Processes

Materials (Metals)

Materials (Exotic & Precious Metals)

Materials (Plastic Polymers)

Materials (Other Materials)

Type of Milling Machines

Cutters

Cutting Tools

Axes

Type of Collets / Adapter

Vise

Equipment Capabilities

Surface Finish

Tolerances

Length

Width

Height

Production Volume

Lead Times Available

Industry Standards

File Formats